Solução integrada de pulverização UV e linha de metalização PVD

Solução integrada de pulverização UV e linha de metalização PVD

This solution connects a 5-axis UV spray booth directly to a PVD vacuum chamber via a shared conveyor and load lock system. Parts receive a low-outgassing UV primer, cure under LED-UV lamps, and transfer into the vacuum chamber for aluminum or NCVM deposition without leaving the line. This integration is critical for high-volume 3C electronics and automotive trim production.

5 considerações críticas para sua solução:
1. Load Lock Design: Must maintain vacuum integrity during part transfer.
2. Cure Energy: Match UV dose (500–2000 mJ/cm²) to primer specifications.
3. Conveyor Synchronization: Speed must align across spray, cure, and PVD zones.
4. Exhaust Balance: Prevent booth exhaust from affecting chamber pressure.
5. Communication Protocol: Standardize PLC protocols (Profinet/Modbus).

Geetech (Dongguan Geetech Electrical-Mechanical Equipment Co., Ltd.) specializes in this integration, wiring all components to a single Siemens or OMRON PLC. This unified control architecture eliminates communication gaps and allows centralized monitoring of booth temperature, UV dose, and chamber pressure.

Por que escolher a solução Geetech:
1. Interface HMI única controla todo o fluxo de trabalho da pulverização ao PVD.
2. Designs de carga lock personalizados minimizam o tempo de ciclo entre processos.
3. Robust mechanical interfaces prevent part misalignment.
4. Travas de segurança integradas protegem operadores e equipamentos.
5. Gestão de projeto turnkey do design ao comissionamento presencial.