Integrated UV Spraying and PVD Metallization Line Solution

Integrated UV Spraying and PVD Metallization Line Solution

This solution connects a 5-axis UV spray booth directly to a PVD vacuum chamber via a shared conveyor and load lock system. Parts receive a low-outgassing UV primer, cure under LED-UV lamps, and transfer into the vacuum chamber for aluminum or NCVM deposition without leaving the line. This integration is critical for high-volume 3C electronics and automotive trim production.

5 Critical Considerations for Your Solution:
1. Load Lock Design: Must maintain vacuum integrity during part transfer.
2. Cure Energy: Match UV dose (500–2000 mJ/cm²) to primer specifications.
3. Conveyor Synchronization: Speed must align across spray, cure, and PVD zones.
4. Exhaust Balance: Prevent booth exhaust from affecting chamber pressure.
5. Communication Protocol: Standardize PLC protocols (Profinet/Modbus).

Geetech (Dongguan Geetech Electrical-Mechanical Equipment Co., Ltd.) specializes in this integration, wiring all components to a single Siemens or OMRON PLC. This unified control architecture eliminates communication gaps and allows centralized monitoring of booth temperature, UV dose, and chamber pressure.

Why Choose Geetech Solution:
1. Single HMI interface controls the entire spray-to-PVD workflow.
2. Custom load lock designs minimize cycle time between processes.
3. Robust mechanical interfaces prevent part misalignment.
4. Integrated safety interlocks protect operators and equipment.
5. Turnkey project management from design to on-site commissioning.